ToriSet
Guide · AED

An AED's battery and electrodes each have their own expiry, and it differs from model to model.

There is no single "AED expiry date": the battery and the electrodes are two different consumables, with different dates, set by the manufacturer's manual rather than by one legal number that fits every model. Here are the typical intervals for ZOLL, HeartSine, AMI Italia, Philips and Physio-Control, how to read the right date on the unit in front of you, and what Italian rules ask for AED checks.

electrodes: 2 to 5 yearsbatteries: 3 to 5 yearsthe manufacturer sets the expiry
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The battery and the electrodes don't share a date

People who own an AED often search for "the defibrillator's expiry date", as if there were only one. In reality an AED has two consumables with a life of their own: the battery, which powers the unit and delivers the shock, and the electrodes — the adhesive pads — which are applied to the patient and carry the impulse. Each has a date printed on its own packaging or cartridge, and the two dates almost never coincide.

Unlike fire extinguishers, there is no technical standard in Italy that sets the same number of months for every AED model. Ministerial decree DM 24 aprile 2013 — the "decreto Balduzzi" — refers explicitly, in its Allegato E, to the intervals stated in the manufacturer's manual and to the rules on electromedical devices: it is the manufacturer, not the legislator, that sets the service life of battery and electrodes.

The practical consequence is that the same organisation, running two different AED brands, almost certainly has two different expiry calendars. That's not a footnote: it's the reason treating "the AED's expiry date" as a single thing almost always ends with someone finding it has already passed.

Battery and electrode expiry, model by model

The figures below come from manufacturers' manuals and spec sheets. Always check them against your own unit: they can change between product revisions, and the date printed on the part in your hand outranks any table.

ModelBatteryElectrodesNote
ZOLL AED Plustype 123 lithium batteries: up to 5 years on standby (3 years on software versions earlier than 5.32)CPR-D-padz: 5 years; paediatric Pedi-padz II: 2 yearsper the manufacturer's manual
ZOLL AED 3lithium battery: up to 5 years on standby from installation, 2-year shelf life before installing itCPR Uni-padz: 5 years"smart" battery, reports status on the display or via WiFi
HeartSine samaritan PAD (350/360/500)included in the Pad-PakPad-Pak — battery and electrodes in a single cartridge: 4 years from manufacturea single date to track, not two
AMI Italia Saver Onemanufacturer-rated 5 years, over 3 years on standby, over 200 shocksabout 30 months (two and a half years)per the manufacturer's documentation
Philips HeartStart HS1 / FRxM5070A: 4 years of operation after installation, up to 5-year shelf life before thatSMART Pads (II): 2 yearscheck the "install-by date" printed on the battery
Physio-Control LIFEPAK CR24 years, covered by the manufacturer's warranty for the whole period4 yearsper the Physio-Control / Stryker spec sheet

Source: the manuals and spec sheets of each manufacturer (ZOLL, HeartSine, AMI Italia, Philips, Physio-Control). The date that always counts is the one printed on the unit or cartridge in front of you, not the one on a similar model.

Shelf life, install date, self-test: three dates that get mixed up easily

Not every "expiry date" measures the same thing. Shelf life is how long a sealed part can sit in storage before being installed: for the Philips M5070A battery, for instance, that's up to 5 years. The standby service life instead starts on the day of installation in the AED, and is shorter — 4 years for that same battery. Mixing the two up almost always leads to underestimating, or overestimating, how much life the unit actually has left.

Manufacturers that combine battery and electrodes into a single cartridge — HeartSine's Pad-Pak is the clearest case — solve the problem at the root: one part, one date, no combination to keep track of. It's a design choice that cuts down on human error, at the cost of replacing two components together even when only one is genuinely close to expiring.

The daily or weekly self-test the AED runs on its own — flagged with an LED or a beep — checks that the electronics are working, not that battery and electrodes are within date. An AED that passes its self-test every day can still have electrodes that expired months ago: the self-test looks at the present, the date printed on the cartridge looks at the future.

What to check, in practice

These checks don't need a technician: they're done by whoever the organisation has named as AED lead, at the minimum weekly frequency provided for by the DM 16 marzo 2023.

  • The AED's daily or weekly self-test passed with no error flags
  • The battery's LED or status indicator doesn't flag low charge
  • The expiry date printed on the electrode cartridge hasn't already passed
  • The electrode packaging is intact, with no dried-out gel or damaged wrapping
  • The check's outcome is logged, with the date and the name of whoever verified it
  • The AED is reachable, signposted and in its case, with nothing blocking access

Who checks what, and when

The DM 16 marzo 2023, implementing L. 116/2021, calls for a log with a status check at least weekly; the rest of the schedule — when to replace battery and electrodes — is set by the manufacturer's manual, model by model.

  1. 01

    Self-test

    daily or weekly, depending on the model

    the AED itself, automatically

  2. 02

    Status check

    at least once a week

    the AED lead named by the organisation

  3. 03

    Battery replacement

    per the manufacturer's manual (every 3-5 years in practice)

    AED lead or maintenance technician

  4. 04

    Electrode replacement

    per the manufacturer's manual (every 2-5 years in practice)

    AED lead or maintenance technician

  5. 05

    Periodic functional test

    per the manual and the rules on electromedical devices

    qualified technician

Replacement intervals aren't the same across models: the table above, not a single number, is the reference to follow.

The most common mistakes with batteries and electrodes

The first is trusting the self-test alone: it checks the electronics, not the date printed on the cartridge. The second is confusing shelf life with standby life, and assuming a new part that's sat in storage for three years still has its full service life once installed. The third, typical of AEDs with separate battery and electrodes, is replacing only the part closest to expiry and forgetting the other: the two dates need checking together, even when they're far apart.

This guide is informational material: it does not replace the standards cited, the manufacturer's manual or the judgement of a qualified technician. ToriSet organises deadlines and documents; it does not certify compliance.

Spreadsheet, tag or logbook

The same deadlines, without the spreadsheet to recalculate.

Anyone who reaches the end of a guide like this one usually keeps the dates on a spreadsheet, on a tag, or from memory. It works as long as the assets are few and there is one person keeping track. Here is what changes with a logbook.

How it's usually done

A spreadsheet with one date per row, on a single computer

With ToriSet

A shared logbook: whoever opens the record sees what's due and who did the last job

How it's usually done

You recalculate the next deadline yourself, if you remember

With ToriSet

ToriSet calculates it from the last job: by months, by hours of use, or whichever comes first

How it's usually done

The reminder is a sticky note or a diary

With ToriSet

An email 30, 14, 7 and 1 day before, to you and to whoever has to act

How it's usually done

Reports and invoices in a folder, to go looking for when needed

With ToriSet

Attached to the job, on the product's record

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Rules by country

What changes from one country to the next.

Battery and electrode expiry is set by the manufacturer everywhere: no country below replaces it with a number of its own. What changes from country to country is who has to check the AED, how often it must be logged, and who carries out the periodic technical safety checks on the electromedical device.

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Italy

References

  • DM 24 aprile 2013

    The "decreto Balduzzi": for AED maintenance it refers to the intervals in the manufacturer's manual and to the rules on electromedical devices.

  • L. 116/2021

    Requires registering the AED with the 118/112 emergency dispatch centre and provides for a service that flags battery and electrode expiry dates.

  • DM 16 marzo 2023

    The implementing decree of L. 116/2021: it calls for a log recording, at least once a week, the active status of the AED, battery and pads; AEDs with built-in connectivity are exempt from manual log-keeping.

  • CEI EN 62353

    The technical standard on periodic electrical safety checks for electromedical devices, AEDs included.

Intervals

Status check

at least once a week, under the DM 16 marzo 2023

AED lead

Device registration

on first installation, with the 118/112 dispatch centre

owner or AED lead

NoteThe law sets the frequency of the check, not the expiry of the parts: that stays in your model's manual.

Frequently asked questions

What we get asked most.

How long does an AED (defibrillator) battery last?

It depends on the model: manufacturers' manuals put it roughly between 3 and 5 years. ZOLL AED Plus and AED 3 batteries reach up to 5 years on standby, the Philips HeartStart HS1/FRx battery 4 years after installation, and AMI Italia's Saver One battery is manufacturer-rated for 5 years. There's no single number that fits every AED: the date that counts is the one printed on the battery in front of you.

How often do AED electrode pads expire?

The range is just as wide here, from 2 to 5 years depending on the model: Philips SMART Pads and AMI Italia's electrodes run about 2 to 2.5 years, ZOLL's CPR-D-padz and CPR Uni-padz reach 5 years. HeartSine's Pad-Pak combines battery and electrodes into a single cartridge with one expiry date, 4 years from manufacture. Always check the date printed on the packaging or cartridge.

Where do I find maintenance instructions for ZOLL, HeartSine or AMI Italia?

In the manual for your specific model, which every manufacturer makes available: ZOLL and Philips publish an IFU (Instructions for Use) portal searchable by serial number, HeartSine prints the expiry directly on the Pad-Pak, AMI Italia lists it in the Saver One range manual. When in doubt, your specific unit's documentation overrides any generic guidance found online.

How long does the ZOLL AED 3 battery last?

Per ZOLL's manual, the AED 3's lithium battery has a service life of up to 5 years once installed on standby, with a 2-year shelf life before installation; it's a "smart" battery that reports its own status on the display or via WiFi to the management system. The earlier AED Plus model also reaches up to 5 years with type 123 lithium batteries, but only on the more recent software versions.

Does ToriSet keep battery and electrode deadlines for me?

ToriSet helps you keep to them: you record your AED with its make, model and serial number, and from there the schedule is built from the manufacturer's manual — battery and electrodes included — with automatic reminders before a date passes. The weekly check and the registration with the 118 dispatch centre remain your responsibility, as does physically replacing the parts.

With ToriSet

Battery and electrodes: two different deadlines for every AED you run.

With one AED, you can hold it in your head. With ten, split between ZOLL, HeartSine, AMI Italia and Philips, every part has its own date and the odds of missing one climb. Record each unit with its model: the schedule is built from the manufacturer's manual, and the reminders arrive before the date passes.

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